Unsere Erfolge

Processing Labour Optimisation

Company profile

Our Client is the Spanish leader in cooked and dry sausages products. They have more than 10 plants around Europe with a turn over of 900 M€.

 

Issues

La Bureba plant is considered the best plant within the group and a reference for the meat sector in Spain. However, it has an expensive labour cost (€ per kg produced) in the market. The productivity improvement come a necessity and to be the reference factory in Europe a challenge.

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Objectives

After initial discussions with Lausanne Consulting, a 2 week Initial Opportunity Review (IOR) was undertaken to determine the chance to increase the productivity and reduce costs. The IOR identified the following issues: Lack of management of the maintenance function: no preventive, no breakdown root cause analysis, no resource planning, no active supervision, no interfaces with production, no KPI’s, no reliable data, etc.

The supervisory profile showed a strong resistance to change and general lack of trust in people at all levels of the organisation. No operational KPI’s or reporting system. The indirect areas are not supervised properly and there is a total lack of resource planning or monitoring. Despite a highly seasonal business the crewing remains flat most of the year.

The hygiene section is considered the low end of the work scale and people with physical or work handicaps end up there. The objectives were therefore to redefine the objectives of the Maintenance function and develop a MOS in order to increase machine availability and service to production, to design and implement an active supervision programme to increase the productivity of people and machines. This actions must be concretised in 1 M€ benefits.

 

Benefits

The projects duration ranged from 16 weeks to over 30, but delivery always met or exceeded client’s expectations. LCG’s unique Delta © Approach enabled us to achieve something outstanding and unique. As well as a strong and profitable relationship with us over the last 2 years.

Our client now uses solely Lausanne Consultants, worldwide. The model which we adapt to our clients needs continues to deliver the exceptional.

Our client has exceeded our 1:1 (cost : savings) promise on every project. These improvements are scalable across their business with the continuing support of LCG, but also continually improving after each project using their own LCG trained task forces. Our commitment to our clients is the same, irrespective of the project. The change we make together will be profitable and long lasting.

For more information about developing a relationship with Lausanne Consulting please contact us. We will be happy to meet with you to discuss the benefits your company could realise.